Polyurethane structural adhesive

Polyurethane structural adhesive

Designed for applications requiring flexible bonding.

 

Polyurethane structural adhesives exhibit high tensile and tear strengths, as well as excellent low-temperature resistance; even at elevated hardness levels, they maintain substantial elasticity. At room temperature, these adhesives demonstrate good oil resistance and strong resistance to oxidation, ozone, and ultraviolet radiation.

The two-component, solvent-free polyurethane structural adhesive developed by Hinnel in Shanghai can firmly bond materials with diverse properties, such as metals, plastics, composite materials, wood, and glass, thereby solving the challenge of welding or mechanically fastening dissimilar materials.

After curing, the adhesive remains flexible, exhibits excellent adhesion, absorbs vibrational and impact energy, and accommodates deformation caused by differences in thermal expansion coefficients among materials, thereby enhancing joint durability. It is suitable for automated dispensing as well as manual mixing.

Product用途:

Aluminum-to-aluminum bonding for new‑energy vehicle batteries; adhesion between substrates and facing materials such as fabrics, felts, decorative panels, and PET films; sealing and bonding of metals to plastics, rubbers, polyesters, and other materials.

Hinnel product features

Various packaging sizes

Low odor, low VOC content

Strong adhesion to various substrates

Excellent low-temperature resistance

It still exhibits good adhesion at high temperatures.

High thermal conductivity, high toughness, and high elasticity

Excellent resistance to aging and chemicals.

Compliant with RoHS and REACH regulations

Meets UL flame-retardant requirements

Product Introduction

HNPU 7003/8030 is a two-component, solvent-free, room-temperature curing adhesive. It offers excellent processability and outstanding physical properties, making it suitable for both automated dispensing and manual mixing. After curing, it exhibits strong adhesion and high bonding strength, along with superior flexibility and elasticity, as well as excellent resistance to aging and chemical exposure. With low odor and low VOC content, it complies with RoHS and REACH regulations. It is ideal for bonding and securing battery modules in new‑energy applications, as well as for thermal management; it can be used for self‑bonding or mutual bonding of materials such as metals, PC, PU, PET films, fiberglass, and foam insulation.

 

Typical characteristics

ü Low VOC, compliant with ROHS/REACH

ü Adhesive dispensing can be performed by machine or by hand mixing.

ü   Strong adhesion to various substrates

ü   High thermal conductivity, high toughness, and high elasticity

ü   Excellent resistance to aging and chemicals.

 

Typical Applications

● Aluminum-to-aluminum structural bonding for new energy batteries

● Substrate and fabric, felt, decorative panels, PET

● Adhesion of membrane and other facing materials

● Various metals, as well as plastics, rubber, polyester, and more.

● Sealing and Bonding of Materials

 

Performance Parameters Before Curing:

Product model Quality ratio Volume ratio Appearance Viscosity (mPa·s at 25°C) Density (g/cm³) 3  25℃) Operation Time Gel time Full curing time
A B A B A B min 25℃ hr 25℃ 25°C Day
HNPU 7003 1:1 1:1 Yellow viscous fluid Blue viscous fluid 50,000~100,000 50,000~100,000 1.50±0.05 1.30±0.05 30~50 2~4 ≥7
HNPU 8030 1:1.15 1:1 Yellow viscous fluid Blue and viscous Fluid 40,000 ± 20,000 40,000 ± 20,000 1.40±0.05 1.40±0.05 30~50 2~4 ≥7

 

 

Performance parameters after curing at 25°C for 7 days:

Product model

Color

Hardness

Tensile strength

Elongation

Shear strength

Shear strength

Thermal conductivity

Volume resistivity

Dielectric strength

Flame-retardant grade

Application temperature

Visual estimation

Shore D

Mpa

%

Mpa Al-Al

Mpa PET-PET

W/m·K

25℃ Ω·cm

25℃ KV/mm

UL-94

°C

HNPU 7003

Green

65±5

≥10

≥60

≥10

≥2.0

0.35

≥1013

22

V-0

-40~125

HNPU 8030

Green

55±10

≥10

≥100

≥12

≥10

0.35

≥1013

22

V-0

-40~125

 

Instructions for Use

Pre-processing – Clean and prepare the surface of the material to be bonded or coated, using a cleaning agent to remove rust, dust, oil, and other contaminants.

Mixed – 400 ml dual‑tube packaging: Rotate 90° to unscrew the cap, attach the mixing tube, and load it into a professional manual, electric, or pneumatic caulking gun. For enhanced reliability, discard the first few drops of adhesive extruded from the mixing tube to prevent initial uneven mixing that could compromise bonding performance.

Note: The mixing tube is a consumable; if used beyond its recommended service life, it must be replaced.

Kilogram packaging: Use an automated metering/mixing/dispensing system to blend components A and B in the specified ratio, ensuring thorough mixing.

Sizing – After mixing the adhesive, apply it evenly to both surfaces to be bonded within the working time, then bring the surfaces together and hold them in position. Do not move the bonded assembly until the adhesive has gelled. Apply appropriate pressure to the substrates as needed to ensure full contact with the adhesive, thereby achieving optimal bonding performance.

Curing – It can be cured at room temperature by standing still, or it can be cured by low‑temperature heating. Before evaluating the product’s overall performance, it must be cured at room temperature for at least 7 days, or, after initial room‑temperature curing, undergo heat curing—e.g., at 60°C for 2 hours. Heat curing further enhances the adhesive’s performance.

Note: Curing time is significantly influenced by temperature and adhesive application rate, with slight variations observed under different temperature and application conditions.

Precautions

At low temperatures, Material A exhibits increased viscosity, while Material B is prone to crystallization. Preheating the materials to 25–45°C can enhance adhesive flow and help prevent excessive viscosity and excessive bubble formation. This product is sensitive to moisture; exposure to humidity may lead to curing‑induced bubbles. It is recommended to maintain the operating environment at 25±5°C, with relative humidity kept below 60%. Components such as PCBs and plastic enclosures that readily absorb moisture should be dried prior to potting; otherwise, tiny air bubbles may form along the edges of the board or plastic housing.

Storage and Shelf Life

This product is non-hazardous. Store it away from light, in a cool, dry place, at a temperature of 15–25°C, using the original unopened container. Each component has a shelf life of six months from the date of manufacture. The expiration date is indicated on the label affixed to the outer packaging of each product. Products past their expiration date may only be used after their performance has been verified to be within acceptable limits.

Note: The curing agent is highly sensitive to moisture; after adding the curing agent, any remaining material should be tightly sealed and stored immediately. Once opened, use the A/B components in a single batch whenever possible, or reseal the container after purging it with nitrogen.

Warning Information

Before using this product or any Hinnel product, please refer to the Material Safety Data Sheet (MSDS) and the product label for instructions on safe use and handling. If you have any questions, please feel free to contact us at any time.


 

Shanghai Hinnel provides innovative adhesive solutions for bonding, sealing, potting, thermal management, and protection. Our team works closely with customers to help enhance the value of their products. In an ever-evolving market, we continuously innovate and respond swiftly, committed to delivering professional products and technical support to customers worldwide.

The product’s TDS, MSDS, RoHS, REACH, and other relevant documents can be obtained via the following methods:

✓   Online Message on This Site

✓    Email: sales@hinnel.com

✓   Phone: 021-57896706

✓   Our company’s official WeChat account: Shanghai Hinnel New Materials Technology Co., Ltd.

✓    Please contact our relevant sales representatives directly to obtain it.

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